Viessmann WB1B Series Operations Instructions

Browse online or download Operations Instructions for Water heaters & boilers Viessmann WB1B Series. Viessmann WB1B Series Operating instructions [en] User Manual

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Summary of Contents

Page 1 - VIESMANN

VIESMANNInstallation and serviceinstructionsfor contractorsVitodens 100-WType WB1B, 9.0 to 35.0 kWWall mounted gas fired condensing boilerNatural gas

Page 2 - Safety instructions

Installing connections on the water sideFor fittings on the heating water side and DHW side, see separate instal-lation instructions.A Heating flowB G

Page 3 - Safety instructions (cont.)

Safety valve connectionConnect safety valve drain A(7 15 mm) with visible outlet B tothe dewatering system or route withvisible outlet through the ext

Page 4 - Service instructions

Condensate connectionConnect condensate drain A with aslope and a pipe vent to the publicsewer.Observe the local waste water regula-tions.NoteFill the

Page 5 - Product information

Balanced flue connectionConnect the balanced flue.During installation and positioning ofthe flue gas system, observe buildingregulations part L and BS

Page 6

!Please noteElectronic modules can bedamaged by electrostatic dis-charges.Touch earthed objects, such asheating or water pipes, to dis-charge static l

Page 7

% Gas fired condensing boilers only:Cylinder temperature sensor (plugon the cable harness outside thecontrol unit)NoteGas fired condensing boiler with

Page 8

Routing connecting cables and closing control unit!Please notePower cables will be damaged if they contact hot parts.When routing and securing power c

Page 9

For further information regarding the individual steps, see the page indicatedCommissioning stepsInspection stepsMaintenance steps Page! ! !

Page 10 - 5354 802 GB

Filling the heating system!Please noteUnsuitable fill water increases the level of deposits and corrosion andmay lead to boiler damage.&Thoroughly

Page 11 - Gas connection

4. Open shut-off valves A and (ifinstalled) B.5. Connect filling hose to valve Cand open valve C.6. Fill heating system. (Minimum sys-tem pressure >

Page 12 - Filling the siphon with water

Please follow these safety instructions closely to prevent accidents andmaterial losses.Safety instructions explainedDangerThis symbol warns against t

Page 13 - Opening the control unit

Venting the boiler by flushing out (after venting system)1. Connect the drain hose on shut-offvalve A to a drain.2. Close shut-off valve B.3. Open val

Page 14 - Electrical connections

2. Simultaneously turn rotary selec-tors "tw" and "tr" to their centralposition."SERV" appears on the display.3. Within

Page 15

Checking the CO2 content1. Connect a flue gas analyser atflue gas port A on the boiler flueconnection.2. Start up the boiler and check fortightness.In

Page 16

6. Adjust the lower output:Turn rotary selector "tr" to theleft control range.The display shows 1 bar for loweroutput.7. Test the CO2 conten

Page 17

15. Shut the boiler down, remove fluegas analyser and close flue gasport A.16. Return rotary selectors "tw" and"rt" to their origi

Page 18 - Filling the heating system

5. Release gas supply pipe E fitting. 6. Undo four screws F and removethe burner.!Please noteTo prevent damage,never rest the burner on thegauze assem

Page 19

1. Remove electrode B.2. Undo the three cheese-headscrews and remove thermal insu-lating ring C.3. Undo the four Torx screws andremove burner gauze as

Page 20

Cleaning the heat exchanger!Please noteScratches on parts that are in contact with flue gas can lead to corrosion.Never use brushes to clean the heat

Page 21

Checking the condensate drain and cleaning the siphon1. Check that the condensate candrain freely at the siphon.2. Remove all hoses from siphon A.3. R

Page 22 - Checking the CO2 content

Burner installation1. Install the burner and torquescrews A diagonally with 4.0 Nm.2. Insert new gasket and tighten thefittings on gas supply pipe B3.

Page 23

Working on the system&When using gas as fuel, also closethe main gas shut-off valve andsafeguard against unauthorisedreopening.&Isolate the sy

Page 24 - Burner removal

Checking all gas equipment for tightness at operating pres-sureDangerEscaping gas leads to a risk ofexplosion.Check gas equipment for tight-ness.Fitti

Page 25

Instructing the system userThe system installer must hand the operating instructions to the system userand instruct him/her in the operation of the sy

Page 26

Display screen MeasuresControl unit is-sues a heat de-mandNoIncrease setvalue and ensureheat is drawn offYesFan startsNoafter approx. 51 sfault F9Chec

Page 27 - Cleaning the heat exchanger

Faults are indicated by a flashing faultcode with fault symbol "U" on the dis-play.For fault code explanations see thefollowing table.Fault

Page 28

Fault codeon the dis-playSystem character-isticsCause Measures5A Burner blocked Flow sensor leadbrokenCheck connections andlead; replace sensor ifrequ

Page 29 - Burner installation

Fault codeon the dis-playSystem character-isticsCause MeasuresF4 Burner in a faultstateNo flame signal ispresentCheck the ionisationelectrode and lead

Page 30 - Fitting the front panel

Press resetTurn rotary selector "rt" less than2 s to "URESET", then back to the con-trol range.Fault messages on the display (cont

Page 31 - Instructing the system user

Removing front panel1. Release screws at the bottom ofthe boiler; do not remove comple-tely.2. Remove front panel.Outside temperature sensor1. Open th

Page 32

2. Disconnect cables from outsidetemperature sensor.3. Check the sensor resistance andcompare it with the curve.4. Replace the sensor in case ofsevere

Page 33 - Fault messages on the display

Boiler water temperature sensor1. Pull the leads from boiler watertemperature sensor A and checkthe resistance.2. Check the sensor resistance andcompa

Page 34

Installation instructionsPreparing for installationProduct information ...

Page 35

Checking cylinder temperature sensor (gas fired condensingboiler)1. Remove plugs % from the cableharness and check the resistance.2. Compare the senso

Page 36

Checking the temperature limiterIf the burner control unit cannot be reset after a fault shutdown, although theboiler water temperature is below appro

Page 37 - Outside temperature sensor

Checking the outlet temperature sensor (gas fired conden-sing combi boiler)1. Pull the leads from outlet tempera-ture sensor A2. Check the sensor resi

Page 38 - Repairs (cont.)

Checking the flue gas temperature sensor1. Pull the leads from flue gas tem-perature sensor A.2. Check the sensor resistance andcompare it with the cu

Page 39

Replacing flow limiter (gas fired condensing combi boiler)1. Drain the boiler from the DHW side.2. Pivot the control unit downwards.3. Undo screws A.4

Page 40

Checking or replacing the plate-type heat exchanger (gasfired condensing combi boiler)E Heating water flowF Heating water returnG Cold waterH DHW1. Sh

Page 41

5. Remove two screws C from theplate-type heat exchanger andremove plate-type heat exchangerD with gaskets.NoteDuring removal, small amounts ofwater m

Page 42

Removing gas restrictor1. Pull power cable from gas train A.2. Remove union nut B.3. Undo three screws C and removegas train A.Converting from LPG to

Page 43

4. Remove gas restrictor D from gastrain.5. Fit gas train A with new gasketsE and F.Fixing screw torque C: 3 Nm.Union nut torque B: 22 Nm.6. Remove or

Page 44

4. Adjust the control unit to naturalgas or LPG by turning the rotaryselector "tw".The display shows:&"0" for operation with n

Page 45

Vitodens 100-W, WB1BSet up for operation with natural gas.Preparing for installationPreparing the boiler installationDimensions and connectionsA Conde

Page 46 - Checking the fuse

In weather-compensated mode, theboiler water temperature is regulatedsubject to the outside temperature.Heating curve of weather-compensated control u

Page 47 - Removing gas restrictor

A Stepper motor diverter valveB Ignition/IonisationC Vitotrol 100, type UTAD Vitotrol 100, type RTE Vitotrol 100, type UTDF Mains input 230V/50HzConne

Page 48

G Remote control (accessory)H Outside temperature sensor(accessory)K Time switch (accessories)L Gas pressure limiter (acces-sory)M PCB inside the cont

Page 49 - Adjusting the burner

When ordering spare parts:Quote the part and serial no. (seetype plate) and the item number of therequired part (as per this parts list).Obtain standa

Page 50

080 Cable harness stepper motor081 Fuse 2.5 A (slow) (10 pce.)082 Cable fixing102 Spray paint, Vitowhite103 Touch-up paint stick, Vitowhite104 Special

Page 51 - Connection and wiring diagram

Parts lists (cont.)55Parts lists5354 802 GBService

Page 52

Parts lists (cont.)56Parts lists5354 802 GB

Page 53 - Parts lists

Parts lists (cont.)57Parts lists5354 802 GBService

Page 54 - Parts lists (cont.)

Parts lists (cont.)58Parts lists5354 802 GB

Page 55

Rated voltage: 230 V~Rated frequency: 50 HzRated current: 2.0 A~Safety class: IProtection: IP X4 toEN 60529Permissible ambient temperature&during

Page 56

C Gas fired condensing boiler:Cylinder flowGas fired condensing combi boil-er:DHWD Gas connectionE Gas fired condensing boiler:Cylinder returnGas fire

Page 57

Rated output range in heatingmodeTV/TR 50/30 °CTV/TR 80/60 °CkWkW9 to 268.2 to23.711 to 2610.0 to23.711 to 2610.0 to23.7Rated thermal load range kW 8.

Page 58

Declaration of conformity for the Vitodens 100-WWe, Viessmann Werke GmbH&Co KG, D-35107 Allendorf, confirm as soleresponsible body that the produc

Page 59 - Specification

BBoiler water temperature sensor. . . 39Burner gasket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Burner gauze assembly. . . . . . .

Page 61 - Declaration of conformity

64Printed on environmentally friendly,chlorine-free bleached paper5354 802 GB Subject to technical modifications.Viessmann Werke GmbH&Co KGD-35107

Page 62 - Keyword index

Fitting the wall retainerA Installation template VitodensPreparing for installation (cont.)7Preparing for installation5354 802 GBInstallation

Page 63

1. Position the supplied installationtemplate on the wall.2. Mark out the rawl plug holes.3. Drill 710 mm holes and insert thesupplied rawl plugs.4. F

Page 64

Removing the front panel and mounting the boiler1. Release screws at the bottom ofthe boiler; do not remove comple-tely.2. Remove front panel.3. Hook

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